Rotary shaver with improved support structure for shaving heads

ABSTRACT

A shaving device comprises a head structure ( 2 ) and a base structure ( 4 ). The head structure ( 2 ) is configured to retain and support at least one shaving head ( 30 A,  30 B,  30 C). The head structure ( 2 ) is releasably retainable on the base structure ( 4 ). The base structure ( 4 ) is free of support elements in an area of an outer circumference of the head structure ( 2 ) such that the head structure ( 2 ), when coupled to the base structure ( 4 ), is not supported in the area of its outer circumference. The head structure ( 2 ), when coupled to the base structure ( 4 ), is substantially only retained on the base structure ( 4 ) by a retaining force provided by a retaining structure of the base structure ( 4 ). When an overloading force is exerted on the head structure ( 2 ), the force is transferred to a coupling element ( 8 ) arranged in a central area ( 2 A) of the head structure ( 2 ) such that the coupling element ( 8 ) is released from the retaining structure of the base structure ( 4 ) in order to prevent damage to the head structure ( 2 ).

CROSS REFERENCE TO RELATED APPLICATIONS

More than one reissue application has been filed for the reissue of U.S.Pat. No. 8,261,452. The previously-filed reissue applications areapplication Ser. No. 14/664,083, now issued as U.S. Pat. No. RE47,515,and Ser. No. 14/484,033, now issued as U.S. Pat. No. RE47,538. Thepresent application is a continuation reissue of application Ser. No.14/664,083, now issued as U.S. Pat. No. RE47,515, which is acontinuation reissue of application Ser. No. 14/484,033, now issued asU.S. Pat. No. RE47,538, which is an application for reissue of U.S. Pat.No. 8,261,452.

FIELD OF THE INVENTION

The present invention relates to a shaving device comprising a shavinghead, and in particular to a shaving device comprising a base structureand a head structure, wherein the head structure comprises a headsupport structure configured to hold at least one shaving head.

BACKGROUND OF THE INVENTION

A shaving device of the above-mentioned kind is known e.g. from U.S.Pat. No. 2,253,737 and GB 965,791. Both documents disclose a shavingdevice comprising a base structure which operates as a handlingstructure and comprises an actuator for actuating the shaving heads.Furthermore, the shaving devices comprise a head structure comprising atleast one shaving head. The head structure and the base structure arereleasably coupled such that the head structure may be removed from thebase structure, e.g. for cleaning.

The above-mentioned known shaving devices are designed such that thehead structure is configured for deliberate removal by a user. In caseof an accidental fall, or the like, of the shaving device, the headstructure stays substantially in position. In case of such an accident,a force on the head structure may result in damage to the shaving headand/or the head structure.

OBJECT OF THE INVENTION

It is an object of the invention to provide a shaving device of the kindmentioned in the opening paragraph, wherein the head structure and theshaving heads are protected against damage in case of an overloadingforce.

SUMMARY OF THE INVENTION

According to the invention the above mentioned object is achieved by ashaving device according to claim 1. A head structure of a shavingdevice according to the present invention further comprises a couplingelement arranged in a central area of the head structure; and the basestructure comprises a retaining structure configured for releasablyretaining the coupling element for coupling the head structure to thebase structure. Further, according to the present invention, the basestructure is free of support elements in an area of an outercircumference of the head structure such that the head structure, whencoupled to the base structure, is not supported in the area of its outercircumference and the head structure, when coupled to the basestructure, is substantially only retained on the base structure by aretaining force provided by the retaining structure.

When an external load is exerted on the head structure of the shavingdevice according to the present invention, the load is transferred tothe coupling element. Since in the coupled state the head structure isnot supported in the area of its outer circumference, the area of theouter circumference cannot contribute in transferring the external loadto the base structure. As a result, the coupling element has to transfera substantial part of the external load. Since in addition the couplingelement is arranged in the central area of the head structure, themechanical torque associated with the external load will lead to arelatively high force on the coupling element. If the external load islarge enough, the coupling element is released from the retainingstructure, thereby preventing that an overload would result in damage tothe shaving head or the head structure.

It is noted that in the above-described prior art shaving devices, thehead structure is supported in the area of its outer circumference bythe base structure. Therefore, when a load is exerted on the headstructure, the area of the outer circumference of the head structurewill contribute in transferring the load to the base structure, so thatthe force exerted on the coupling element is limited. Accordingly it isvery unlikely that the head structure will be released from the basestructure as a result of a high external load, so that the headstructure and the base structure may be damaged if the load is large.

In normal use of the shaving device according to the invention, thecoupling element and the retaining structure provide a solid couplingbetween the head structure and the base structure such that a forceexerted on the shaving device during normal use does not result inrelease of the coupling element. Only if the load exceeds a criticalvalue, for example due to an accidental misuse or fall, the couplingelement is released from the base structure.

In an embodiment, the head structure is solely supported by the couplingelement. Thus, there is no other supporting element between the headstructure and the base structure. The head structure is enabled to moveand transfer an external load to the coupling element and is thusenabled to enforce the release of the coupling element from theretaining structure.

In a further embodiment, the coupling element is a shaft-like elementprotruding from a central area of the head support structure. Theshaft-like element comprises at its distal end a sloped surface facingthe head support structure. The retaining structure comprises aretaining recess for receiving the coupling element and a spring elementat least partly provided in the retaining recess. The spring element isarranged for engaging the sloped surface of the coupling element suchthat the coupling element is retainable in the retaining recess. Thespring element clamps the coupling element by engaging the slopedsurface. For releasing the coupling element, the spring element has tobe forced to shift over the sloped surface by a large load, inparticular a torque. If the load is sufficiently large, the springelement shifts off the sloped surface, thereby releasing the couplingelement. In an embodiment, the sloped surface may be provided as aprotrusion from the shaft-like element.

In another embodiment, the sloped surface may be provided in a couplingrecess in the shaft-like element. In such an embodiment, the shaft-likeelement is substantially cylindrical. Advantageously, an inner diameterof the retaining recess and an outer diameter of the substantiallycylindrical coupling element may be substantially equal. Thus, the tightfit of the substantially cylindrical coupling element and the retainingrecess may counter a load (torque) exerted during use. Thus, the springelement and the tight fit co-operate in providing a solid attachment foruse, while allowing release in case of a load above a critical value.

In an embodiment, a collar is provided around the shaft-like element forabutting an edge around the circumference of the retaining recess. Thecollar is arranged around the shaft-like element such that the collarmay abut the base structure when the head structure is attached to thebase structure. While the spring element is exerting a spring force onthe sloped surface, the collar prevents a further insertion of thecoupling element, thus generating a tension on the sloped surface forretaining the coupling element. Further, the collar may prevent dirt anddust from entering into the retaining recess and/or may provide awater-tight closure of the base structure. If the collar is notsymmetrically designed, the collar may define an orientation of the headstructure in relation to the base structure.

In an embodiment, a drive shaft for driving the shaving heads extendsbetween the base structure and the head structure through the shaft-likeelement.

In an embodiment, the distal end of the shaft-like coupling element isat least partly beveled for forcing the spring element aside wheninserting the coupling element in the retaining recess. When insertingthe coupling element in the retaining recess, the spring element isforced aside in order to enable the coupling element to enter as farinto the retaining recess as is required for the sloped surface facingthe head support structure to engage with the spring element.

In an aspect, the present invention further provides a head structureaccording to claim 11 for use in a shaving device according to thepresent invention.

BRIEF DESCRIPTION OF THE DRAWINGS

Hereinafter, the present invention is elucidated with reference tonon-limiting embodiments as illustrated in the appended drawings, inwhich

FIG. 1 shows a perspective view of a shaving device according to thepresent invention;

FIG. 2A shows a sectional perspective view of a part of a firstembodiment of a shaving device according to the present invention;

FIGS. 2B-2C show a perspective view of the part of the first embodimentshown in FIG. 2A;

FIG. 2D shows a partly sectional perspective view of a base structure ofthe first embodiment shown in FIGS. 2A-2C;

FIG. 3 shows a sectional view of a coupling element and a retainingstructure of a second embodiment of a shaving device according to thepresent invention;

FIG. 4A shows a view of the coupling element and the retaining structureof the second embodiment as seen from the retaining recess;

FIGS. 4B-4C show a perspective view of the coupling element according tothe second embodiment;

FIG. 5A shows a sectional perspective view of the second embodiment ofthe present invention; and

FIG. 5B shows a further perspective view of the retaining structure andthe head structure according to the second embodiment of the presentinvention.

DETAILED DESCRIPTION OF EXAMPLES

In the drawings, like reference numerals refer to like elements. In FIG.1 a perspective view of a shaving device according to the presentinvention is shown. The shaving device comprises a head structure 2 anda base structure 4. The head structure 2 supports and retains threerotary shaving heads 30A, 30B, 30C. A space A between the head structure2 and the base structure 4 is substantially open to the surroundings andsubstantially free from obstacles. Optionally, the open space A may beinterrupted by one or more conduits 38 belonging to a shaving lotionsupply system, as described in e.g. international applicationWO2006/067710 by the current applicant. The conduit 38 may run from areservoir in the base structure 4 to an outlet nozzle 32 arranged in ornear the shaving heads 30A, 30B and/or 30C. The shaving heads 30A, 30B,30C comprise hair entry apertures 34 and a cover plate 36. A cuttermeans arranged below the hair entry apertures 34 is configured to bedriven by a motor means arranged in the base structure 4 in order torotate and cut a hair entering through the hair entry apertures 34.

Referring to FIGS. 2A-2D, in a first embodiment according to the presentinvention, the head structure 2 is releasably connectable to the basestructure 4. The base structure 4 as shown is to be mounted on a handlestructure of a device, such as a shaving device as shown in FIG. 1. Asused herein, the base structure may be an element to be mounted on ahandle structure, as shown in FIGS. 2A-2D, or the term ‘base structure’may refer to a handle structure as a whole, as shown in FIG. 1.

It is noted that a similar assembly of a head structure and a basestructure may be applied in similar devices, such as a trimming device,tooth brush device, a grooming device, and the like. Further, theconstruction of the assembly may as well be advantageously employed forusing a number of different head structures, such as a trimming headstructure, a shaving head structure, a grooming head structure, a toothbrush head structure, and the like, in combination with a single basestructure.

In FIGS. 2A-2D, a part of a shaving device is illustrated. The headstructure 2 of the shaving device has a central area 2A and comprises ahead support structure 6 for supporting a shaving head, in particular arotary shaving head (not shown). In the illustrated embodiment, threesupport structures 6 for supporting three rotary shaving heads arearranged around the central area 2A. The head structure 2 furthercomprises a coupling element 8. The coupling element 8 is, in theillustrated embodiment, a shaft-like element. The coupling element 8comprises a protrusion 12 at its distal end. The protrusion 12 comprisesa sloped surface 12A facing the head support structure 6. The oppositeside of the protrusion, coinciding with the distal end of the couplingelement 8, is also beveled.

The coupling element 8 further comprises a collar 14. The collar 14 isconfigured to abut the base structure 4 at an edge around a retainingrecess 18 in which the coupling element 8 is to be inserted. Theretaining recess 18 in the base structure 4 is a part of a retainingstructure. The retaining structure of the embodiment as illustrated inFIGS. 2A-2D further comprises a first spring element 10A and a secondspring element 10B. The spring elements 10A and 10B are arranged suchthat the spring elements 10A and 10B are engagable with the slopedsurface 12A of the protrusion 12, for clamping the coupling element 8 inthe retaining recess 18 of the base structure 4. The spring elements 10Aand 10B thus pull the coupling element 8 inwards into the retainingrecess 18 by applying a spring force on the sloped surface 12A. Thecollar 14, however, blocks further insertion of the coupling element 8.Thus, the coupling element 8 is solidly retained in the retainingrecess, thereby providing a solid coupling of the head structure 2 andthe base structure 4. The coupling between the head structure 2 and thebase structure 4 is sufficient to allow normal use of the device withoutthe head structure 2 being uncoupled from the base structure.

In accordance with the present invention, the head structure 2 isreleasable from the base structure 4, if a relatively large load, i.e.force or torque, is applied to the head structure 2, e.g. due to anaccidental misuse or fall of the device. For this reason, the basestructure 4 is free of any supporting elements in an area of an outercircumference of the head structure 2, such that the head structure 2 isnot supported in the area of its outer circumference. Moreover, in theillustrated embodiment, the head structure 2 is solely retained andsupported by the coupling element 8. To this end, the head structure 2and the base structure 4 are configured in such a way that a spacerestricted at one side by the head structure 2 and at its opposite sideby the base structure 4 is substantially open at its remaining,surrounding side.

The coupling element 8 protrudes from the central area 2A. When arelatively large load is applied to a part of the head structure 2, theload is transferred through the central area 2A to the coupling element8, resulting in a torque on the distal end of the coupling element 8.The resulting torque is transferred to the sloped surface 12A of theprotrusion 12 at the distal end of the coupling element 8. The springelement 10A or 10B engaged with the sloped surface 12A is forced aside,thereby shifting over the sloped surface 12A. If the load issufficiently large, the spring element 10A or 10B is shifted off thesloped surface 12A and the protrusion 12 is enabled to move past thespring element 10A or 10B, thereby releasing the coupling element 8 andthe head structure 2 from the base structure 4.

In the above-described first embodiment, the retaining recess 18 has aninner diameter which is larger than an outer diameter of the protrusion12 at the distal end of the coupling element 8. Consequently, wheninserted, the coupling element 8 is not supported against an inner wallof the retaining recess 18, as the outer diameter of the couplingelement 8 is smaller than the outer diameter of the protrusion 12.

In a second embodiment, as illustrated in FIGS. 3-5B, the outer diameterof the coupling element 8 is substantially equal to the inner diameterof the retaining recess. Referring to FIG. 3, a head structure 2comprises a coupling element 8 provided with a coupling recess 16 havinga sloped surface 16A. The distal end 20 of the coupling element 8 isbeveled.

As illustrated, the coupling element 8 is inserted in a retaining recess18 of a base structure 4. A spring element 10 engages the sloped surface16A, thereby clamping and retaining the coupling element 8 in theretaining recess 18. A collar 14 prevents that the coupling element 8 isfurther inserted into the retaining recess 18.

FIGS. 4A-4C illustrate an insertion of the coupling element 8 into theretaining recess 18. As the spring element 10 is to engage the slopedsurface 16A of the coupling recess 16 in the coupling element 8, adistance between a first arm 10C and a second arm 10D of the springelement 10 has to be smaller than an outer diameter of the couplingelement 8. When inserting the coupling element 8, the arms 10C, 10D ofthe spring element 10 need to be forced aside in order to insert thecoupling element 8 as far as required for engaging the sloped surface16A with the spring arms 10C, 10D.

The substantially cylindrical coupling element 8 has a beveled distalend 20, as shown in FIG. 4B. The beveled end 20 forces the spring arms10C, 10D aside, thereby increasing the distance between the spring arms10C, 10D. As illustrated in FIG. 4C, if the walls of the couplingelement 8 are not sufficiently thick, the wall may be partly removed inorder to provide sufficient bevel.

Referring to FIG. 5A, a drive shaft 22 for driving the shaving headsarranged in the head structure 2 may extend through the shaft-likecoupling element 8. Such an arrangement of the drive shaft 22 may alsobe employed in the first embodiment as illustrated in FIGS. 2A-2C.

Referring to FIGS. 5A and 5B, the spring element 10, comprising a firstspring arm and a second spring arm (10C and 10D, respectively, as shownin FIG. 4A-4C), is arranged at an outer circumference of the retainingrecess 18. The retaining recess 18 is provided with slits extendingthrough the wall of the retaining recess 18. The spring element 10, inparticular its arms, are positioned in the slits, thereby being partlyarranged in the retaining recess 18 for engaging the sloped surface 16Ain order to retain the coupling element 8.

In operation, the second embodiment as illustrated in FIGS. 3-5Bfunctions substantially similarly to the first embodiment as illustratedin FIGS. 2A-2C. Compared to the first embodiment, the tight fit of thecoupling element 8 and the retaining recess 18 assists the springelement 10 in retaining the coupling element 8. A torque or other loadexerted on the head structure 2 and transferred to the coupling element8 is countered by the spring force of the spring element 10 and by thedisability of the coupling element 8 to tilt in the retaining recess 18.Thus, a threshold or critical value of a force or torque is determinedby the spring force and the disability to tilt. Therefore, a loadapplied during normal use may be large.

Although detailed embodiments of the present invention are disclosedherein, it is to be understood that the disclosed embodiments are merelyexemplary of the invention, which can be embodied in various forms.Therefore, specific structural and functional details disclosed hereinare not to be interpreted as limiting, but merely as a basis for theclaims and as a representative basis for teaching one skilled in the artto variably employ the present invention in virtually any appropriatelydetailed structure. Further, the mere fact that certain measures arerecited in mutually different dependent claims does not indicate that acombination of these measures cannot be used to advantage.

Further, the terms and phrases used herein are not intended to belimiting, but rather to provide an understandable description of theinvention. The terms “a” or “an”, as used herein, are defined as one ormore than one. The term another, as used herein, is defined as at leasta second or more. The terms including and/or having, as used herein, aredefined as comprising (i.e., open language). The term coupled, as usedherein, is defined as connected, although not necessarily directly.

The invention claimed is:
 1. A shaving device comprising a basestructure and a head structure, wherein the head structure comprises: ahead support structure configured to hold at least one shaving head; acoupling element arranged in a central area of the head structure; andwherein the base structure comprises: a retaining structure configuredfor releasably retaining the coupling element for coupling the headstructure to the base structure; and the base structure being free ofsupport elements in an area of an outer circumference of the headstructure such that the head structure, when coupled to the basestructure, is not supported in the area of its outer circumference, andthe head structure, when coupled to the base structure, beingsubstantially only retained on the base structure by a retaining forceexerted by the retaining structure on the coupling element, wherein thecoupling element is a shaft-like element protruding from the centralarea of the head structure and comprising, at a distal end thereof, asloped surface facing the head support structure, wherein the retainingstructure comprises a retaining recess for receiving the couplingelement; and a spring element at least partly provided in the retainingrecess, the spring element being arranged for engaging the slopedsurface of the coupling element such that the coupling element isretainable in the retaining recess, and wherein the sloped surfaceprotrudes from the shaft-like coupling element.
 2. The shaving device asclaimed in claim 1, wherein the head structure, when coupled to the basestructure, is solely supported by the coupling element.
 3. The shavingdevice as claimed in claim 1, wherein a drive shaft for driving the atleast one shaving head extends between the base structure and the headstructure through the coupling element.
 4. The shaving device as claimedin claim 1, wherein the head support structure is configured to supportat least two rotary shaving heads, the coupling element being arrangedin a center of a substantially circular area, the substantially circulararea being restricted by a rotary shaft of each rotary shaving head. 5.A head structure for use in the shaving device as claimed in claim 1,the head structure comprising: a head support structure configured tohold at least one shaving head; a coupling element arranged in a centralarea of the head structure; wherein the head structure, when coupled tothe base structure, is retainable on the base structure substantiallyonly by a retaining force provided by the coupling element.
 6. A shavingdevice comprising a base structure and a head structure, wherein thehead structure comprises: a head support structure configured to hold atleast one shaving head; a coupling element arranged in a central area ofthe head structure; and wherein the base structure comprises: aretaining structure configured for releasably retaining the couplingelement for coupling the head structure to the base structure; and thebase structure being free of support elements in an area of an outercircumference of the head structure such that the head structure, whencoupled to the base structure, is not supported in the area of its outercircumference, and the head structure, when coupled to the basestructure, being substantially only retained on the base structure by aretaining force exerted by the retaining structure on the couplingelement, wherein the coupling element is a shaft-like element protrudingfrom the central area of the head structure and comprising, at a distalend thereof, a sloped surface facing the head support structure, whereinthe retaining structure comprises a retaining recess for receiving thecoupling element; and a spring element at least partly provided in theretaining recess, the spring element being arranged for engaging thesloped surface of the coupling element such that the coupling element isretainable in the retaining recess, and wherein a collar is providedaround the coupling element for abutting on an edge around thecircumference of the retaining recess.
 7. The shaving device as claimedin claim 6, wherein the coupling element is substantially cylindricaland the sloped surface is provided in a coupling recess in the couplingelement.
 8. The shaving device as claimed in claim 7, wherein an innerdiameter of the retaining recess and an outer diameter of thesubstantially cylindrical coupling element are substantially equal. 9.The shaving device as claimed in claim 6, wherein the distal end of thecoupling element is at least partly beveled for forcing the springelement aside when the coupling element is being inserted in theretaining recess.
 10. The shaving device as claimed in claim 6, whereina drive shaft for driving the at least one shaving head extends betweenthe base structure and the head structure through the coupling element.11. The shaving device as claimed in claim 6, wherein the head supportstructure is configured to support at least two rotary shaving heads,the coupling element being arranged in a center of a substantiallycircular area, the substantially circular area being restricted by arotary shaft of each rotary shaving head.
 12. A head structure for usein the shaving device as claimed in claim 6, the head structurecomprising: a head support structure configured to hold at least oneshaving head; a coupling element arranged in a central area of the headstructure; wherein the head structure, when coupled to the basestructure, is retainable on the base structure substantially only by aretaining force provided by the coupling element.
 13. A shaving devicecomprising: a head structure comprising a head support structureconfigured to hold at least two rotary shaving heads, the head structurefurther including a shaft-like coupling element arranged in a centralarea of the head structure; a base structure that includes a retainingstructure configured for releasably retaining the coupling element in aretaining recess to couple the head structure to the base structure, thebase structure being free of support elements in an area of an outercircumference of the head structure such that the head structure, whencoupled to the base structure, is not supported in the area of its outercircumference, and the head structure, when coupled to the basestructure, is substantially retained on the base structure by aretaining force exerted by the retaining structure on the couplingelement; a collar shaped and configured to abut the base structure at anedge around the retaining recess; and a spring element that engages asloped surface to retain the shaft-like coupling element in theretaining recess, wherein the engagement between the spring element andthe sloped surface is overcome where the head structure receives asufficiently large load, thereby disengaging the spring element from thesloped surface to release the head structure from the base structure.14. The shaving device of claim 13, wherein a drive shaft for drivingthe at least one shaving head extends between the base structure and thehead structure through the coupling element.
 15. The shaving device ofclaim 13, wherein the at least two rotary shaving heads comprise threerotary shaving heads.
 16. The shaving device of claim 13, wherein thebase structure is mounted on a handle.
 17. The shaving device of claim13, wherein spring force applied by the spring element on the slopedsurface pulls the coupling element inwards into the retaining recess,and the spring force is overcome where the head structure receives thesufficiently large load.